Full cast glazed tiles microcrystalline product project promotion
release time: 2017-06-01 Click times: 32327
First, the whole cast microcrystalline ceramic glaze product development background:
Tiles in this area in the last ten years, in addition to the decorative techniques from screen printing to upgrade cot and then upgrade to the current hot printing inkjet printing outside, its glazed effect has not been improved. Take a decade ago and now tiles products put together, glazed texture, brightness, flatness, pinholes are not getting any better. So in recent years, along with the whole cast antique tiles glazed products popular, high-end tiles market continue to be on the whole cast antique brick walls eroded enamel products, and our field tiles has been unable to develop a mirror effect with high-end products to to compete.
From a market perspective, the more high-end customers, the decorative effect of the product, the higher the degree of concern, but the sensitivity of the price is relatively low, which is why the whole cast antique tiles, ceramics tiles brick than twice as expensive ten times customers have to replace the tiles on the wall with their use. The key problem is not a good mirror effect tiles and transparent texture, and to improve the effect of this, already by increasing the thickness of the glaze layer proved its role is very limited, only to throw away the whole course of this process, in order to thorough upgrade mirror effect tiles, which re-leading high-end interior decoration market.
Second, the whole cast microcrystalline ceramic glaze glaze product development:
"Full cast glazed ceramics tiles," Simply put, that is, the use of tiles in underglaze decoration technology, coupled with a transparent full cast technology, thereby significantly improving the overall glazed tiles of a product texture and color innovation mode. Glaze in this project is mainly tackled the two core issues:
1, while maintaining the original brick unchanged, capturing the thermal shock resistance problem:
Currently there are several glaze industry has launched a full cast glaze ceramics tiles, have finally overcome the problems of the industry, allowing for the thermal shock resistance reaches 200 ℃ four undivided, completely solve the products appear late turtle crack hidden;
2, simplify processes, reduce costs, facilitate business Industrialization:
That enterprise without changing existing production recipes and firing system, just the amount of thinning surface glaze glazing half, or inkjet printing will then become part of the cast glaze thinned to pour glaze, glaze the basic cost of business unchanged.
Third, the whole cast microcrystalline ceramic glaze product polishing equipment for:
Based on market prospects and customers demand technology products, Foshan Ceramic Printing Machinery Co. Kerry in the traditional polishing equipment on, after adjustment to optimize the structure of polishing grinding, the successful development of the most suitable piece of glazed ceramics entire cast equipment, has been in Shandong Zibo Gelun Kai ceramics Co., Ltd. Shandong Zibo Tianchuang ceramics Co., Ltd. Shandong Zibo Bo ceramics, Sheng ceramics Co., Ltd. Shandong Zibo, Shandong Zibo Wang Ceramic Co., Ltd. Shandong Zibo Dehui Lay ceramic Ltd., Sichuan Xin Asian ceramics Co., Ltd., Shenyang Hongyuan ceramics Co., Ltd. and many other new ceramic factory put into production use, to achieve good results and have a very considerable economic benefits! Customers get the praise and recognition!
Fourth, the whole cast microcrystalline ceramic glaze product introduction process and production elements:
?? (A), the general process:
Dust biscuit → → → pouring water pouring bottom surface glaze glaze → → printing (or inkjet) → → pouring cast glaze kiln firing kiln sorting → → polishing (rough polishing, fine polishing) → fight super clean bright → sorting edging → drying → → packaging and storage.
?? (Two), glaze line process parameters (300 × 600mm size):
? Specific gravity
? Flow rate
? Glazing amount
? Glazing way
? 1.82 ± 0.02
? 35 seconds ± 5 seconds
? 100 g ± 5 克
? Pour glaze
? 1.82 ± 0.02
? 35 seconds ± 5 seconds
? 80 g ± 5 克
? Pour glaze
? 1.82 ± 0.02
? 35 seconds ± 5 seconds
? 120 g ± 5 克
? Pour glaze
(Three), polishing and waxing process parameters:
1, throwing glaze machine: rough polishing, fine or coarse throw throwing 36, the cast, fine polishing 54 configuration;
2, ultra-clean bright: 18
3, the processing capacity: 4500-5000 meters / day or 6500-7000 meters / day.
?? (Four), the drying process parameters:
1, the drying kiln is generally single or double, about the length of 70 m;
2, the drying temperature: 220 ℃; source: biscuit firing, glaze kiln or stove heat;
3, the drying cycle: 30-40 minutes.
As can be seen from the above process, the production process is very simple, no need to adjust the original formula and the firing system can be used with existing products with kiln production, actual production from the perspective of several customers, excellent rate of 95%. Therefore, the "full cast glaze ceramics tiles" package of technology products and equipment is very mature and stable, and has received a number of enterprise production verification!
Fifth, microcrystalline ceramic glaze product and appreciation of the whole cast Estimate:
(A), equipment investment (in 4500-5000 square meter per day):
?????? 36 polishing machine cost about 1.05 million, about 280,000 milling machine, 18 super-clean about 520,000, double the drying kiln 70 meters to about 100 million, plus transmission lines connecting the device into a total of about 3 million.
(B) the cost of the change:
Mentioned earlier in the product does not substantially increase the cost of business glaze, glaze recipes because zirconium flour costs in half and full cast glaze recipe similar costs, so increasing the "full cast glaze ceramics tiles" that some of the major product cost follow-up of the whole cast, drying and waxing session. It is estimated that about 3.0-3.2 yuan polishing / m; waxing about 0.2-0.3 yuan / square meters; processing loss of about 1%, ie 0.2-0.3 yuan / square meters; with dry, depreciation of equipment and other costs, and ultimately the whole per square meter throwing tiles increased costs increased by about 3.5-4.0 yuan more than ordinary tiles.
(Three), value-added situation:
Full cast glaze ceramics tiles currently on the market price of the product to X plant, for example: ex-factory price of its ordinary tiles 6.0 yuan / 300 × 600mm, inkjet tiles 7.0 yuan / 300 × 600mm, inkjet throw Youci piece 9.0 yuan / 300 × 600mm, that the whole cast product than ordinary ceramic tiles product ex-factory price high 10-16.7 yuan /, remove the added cost, value-added space of the product is very impressive. With an annual output of 5 million square meters of tiles line is calculated, such as the production of tiles full cast glaze products, you can bring at least 25 million a year in additional profits for the company. Such as by a group of equipment into 3 million terms, a few months to recover the full investment.
Six full cast glaze ceramics tiles market analysis:
"Full cast glazed ceramics tiles" is a high-end market positioning in the tiles of innovative products, with this product, we have the opportunity and ability to put the whole cast of the original high-end antique brick Glazed wall tiles market parts to regain come. Compared with the whole cast antique tiles glazed products, tiles full cast glaze products have advantages in the following areas:
A glazed effect advantages:
Because ceramics tiles throw the whole cast glaze glaze frit configuration part of the all together, so after throwing glazed texture better, nonporous not smoke pollution, no pitting seamless cast, mirror effect stronger, higher gloss . Because of the low-temperature firing, helps coloring pigment and ink, so the product color richer, more vivid color, especially inkjet products, more expressive.
2, the cost advantages:
??? Full cast production because of microcrystalline ceramic glaze product of large, excellent rate, light weight, low logistics cost, easy to polish, easy milling and polishing enamel glaze does not increase the cost of part of the capital, so the overall cost than a full antique brick polished glaze products about 30% lower.
3. Paving advantages:
??? Full cast glazed tiles ceramics products with high water absorption, light weight, easy to cut and easy Stones, do not fall off after stickers, reduce post-complaint.
Advantage of the above aspects, enough to glaze the whole cast antique brick wall part of the vast majority of the market to regain come, and for tiles manufacturers, "the whole cast glaze ceramics tiles" not only enriched its product structure or selling new business and new profit growth point.
With the continuous improvement of people's living standards, the demand for high-end market products will be more and more, this year's hot ceramic stone will illustrate this point. "Full cast glazed ceramics tiles" is a comprehensive upgrade of glazed tiles of an innovative quality products in the kitchen on the wall in this area, the whole cast antique tiles relative product has a huge advantage, but also for the differences go line of business to create opportunities! We hope that through promote this product, it will give businesses new opportunities, new ideas, new sources of income!
To meet the needs of our microcrystalline ceramic glaze full cast early on client projects in Foshan ceramics factory has polished tiles, ultra-clean bright, milling and processing services; facilitate our customers a small test, post-process test products processing! At the same time our company is also committed to the development contoured edge polishing tiles, the current device has entered the pilot phase, will soon be available to our customers for production use, in order to solve the customer profiled edges polished tiles!